Manufacturing

delivering the best measurable and competitive advantage!

At Triple I, we understand the different challenges manufacturing enterprises face regardless of the products produced. Our Automation and control solutions have proven to optimise production and reduce costs, increase quality assurance and reliability of supply, and also improve operational safety. In short, our efficient and effective processes provide the best measurable and competitive advantage!

Most importantly, we understand that to become successful within the manufacturing sector, enhancements using real-time data focusing on incremental changes work best. In other words, no longer can broad changes be enough to sustain a measurable advantage. As such, we help successful manufacturing enterprises adopt the latest automation and control processes, along with leading technologies, to uphold growth and optimise performance.

Triple i, your Solutions Partner

Overall, we provide manufacturers with fit-for-purpose automation and control solutions. In doing so, we investigate each project and devise solutions best suited to resolve issues or meet specific requirements. Also, our customer-centric approach means you have a dedicated project manager responsible for inter-company communication and delivery of desirable outcomes.

In short, our solutions help you to streamline processes, gain greater control, improve outputs, and also reduce risks. As a team, we can:

Integrate Solutions

Simply minimise contractors and also streamline processes with our Integrated Solutions for your process automation and control needs.

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Reduce Costs

Notably, saving time on tasks reduces your costs, particularly when it comes to breakdowns and also implementing manual tasks.

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Safeguard Quality

In short, maintain high standards of outputs with implemented control and measurement procedures along with ongoing monitoring throughout the processes of the project.

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Streamline Staff Training

We provide training and support for all new systems, equipment, and also processes installed. We also streamline existing training systems with the implementation of innovative training tools using both interactive photography and virtual environments.

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Improve Safety & Risk Management

Always be assured your staff works safely and is also in compliance with current legislation. Significantly reduce any risk of harm by minimising staff time in hazardous areas.

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Optimise Production & Maximise Output

In short, focus efforts on improving production and output. Save time and maximise performance with the correct equipment, predictive maintenance schedules, and extensive support.

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Reduce Downtime

Access to more information and predictive maintenance activities means your operations are more reliable and as such reduce breakdowns.

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Deliver Industry Expertise

From food and beverage to resources, OEMS to Automotive, our team has the knowledge and also skill to ensure our solutions suit your operations regardless of the type of processes.

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24/7 breakdown Support

Most importantly, our team can provide onsite and remote support depending on the type of breakdown or fault. With the move to IIoT technologies, remote fault resolution has led to quicker troubleshooting techniques, shorter downtime, and also overall reduced costs.

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Improve Asset Management

Using our in-house asset management tool AIMS, our team is armed with the vital information needed to keep track of your assets while also optimising performance.

OUR MANUFACTURING INDUSTRY CAPABILITIES

Most importantly, we understand the processes undertaken in efficient manufacturing operations and the challenges faced by a highly competitive market and fluctuating demand. As mentioned, our expertise in automation and control systems, processes, equipment, and also assets means you will be delivered fit-for-purpose solutions.

Furthermore, with the digital transformation of sectors, including Manufacturing, we have improved processes in new ways. As such, we help increase production, reduce costs, and also maximise plant lifespans. In addition, we deliver physical infrastructure improvements and exceptional monitoring systems and also safeguard teams from hazards. As a result, overall our solutions offer an advantage.

To summarise, our Manufacturing industry capabilities include, but are not limited to:

Food & Beverage Sector

Food safety and handling compliance and also quality management
Quality management including product and ingredient batching, and also traceability
Packaging processes include machine control upgrades, line control integration, improvements, and also performance monitoring.
Measuring and monitoring across various production types including beer, food, soft drink, wine, dairy, and more.
and, System specifications and designs for processes of both production and equipment.

Resources Sector

Iron and steel manufacturers
- Heat treatment and cooling
- Gas processing
- Slab casting and rolling
- Pickling with chemicals
- Coatings
- and, Contaminant processing
Cement Manufacturing Plants
and, Water and Wastewater Treatment Plants

Original Equipment Manufacturing (OEM) Sector

Process Equipment
Monitoring and Control Instrumentation
Control staff augmentation
Standard and also non-standard controls integrations
Control systems retrofits
Consultation and specification
Panel build
Safety and Alert Systems
Materials handling
Packaging and also despatch
Emission controls and also resource monitoring

Automotive Sector

Assembly and production areas
Conveyor systems
Material handling control
Engine manufacturing
Paint and press shops
Automation of Processes
Data and Asset Management
Instrument specification and also supply
and, Pre-engineered or prefabricated equipment

SALES - INSTRUMENTATION & EQUIPMENT

Process instrumentation for various applications (flow, level, pressure, temperature, analysis, etc.)
Specification, supply, and delivery of:
Control system hardware, instrumentation, sensors, and actuators.
Automated hardware and software.
Industrial Internet of Things (IIOT) solutions.
Pre-engineered / configured equipment.

Automation & Control

Automation and process control engineering to enhance the safety, efficiency, and quality of operations.
Design, manufacturing, and installation of Programmable Logic Controller (PLC), Human Machine Interface (HMI), Supervisory Control and Data Acquisition (SCADA), Distributed Control System (DCS) and Remote Terminal Unit (RTU) solutions.
Control system upgrades / migrations.
Industrial communication network (including wireless) design and installation.
Asset visualisation and optimisation solutions using the Asset Relationship and Data Integrator (ARDI) system.
Electrical design, manufacturing, and installation (including variable speed drives).
Mechanical fabrication and construction.

Safety Management

Hazardous area design / engineering including Electrical Equipment Hazardous Area (EEHA); checks and compliance audits.
Machine safety control system design, build, and installation.
Functional safety assessments / compliance audits.
Safety Integrity Level (SIL) assessments to IEC61508/61511, Control Systems Hazard and Operability (HAZOP/CHAZOP) studies.
Safety Instrumented System (SIS) lifecycle.
Material handling control / storage facility systems.

Project Management

Complete project lifecycle benefits and support for new projects to upgrades.
Process improvement consultation / reviews.
Upgrades / shutdown management.
Sustainability reviews / audits.
Resource monitoring / waste reduction.
Cost reduction / margin management.
Quality assurance and management; product traceability / quality tracking systems.